Mobile Cartridge Dust Collector

Mobile Cartridge Dust Collector

Details
The Mobile Cartridge Dust Collector (standard pulse-type, with support for customized side-spray cleaning) is a mobile, efficient, and compact dry purification device specifically designed for the treatment of dust and welding fumes from dispersed point sources and temporary operations in workshops.
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Cartridge Dust Collector
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Description
Technical Parameters

The Mobile Cartridge Dust Collector (standard pulse-type, with support for customized side-spray cleaning) is a mobile, efficient, and compact dry purification device specifically designed for the treatment of dust and welding fumes from dispersed point sources and temporary operations in workshops. Leveraging the company's years of experience in environmental equipment and fluid control integration technology, it focuses on "deep filtration with pleated cartridges + precise dust removal via differential pressure linkage + convenient mobility." Utilizing a trolley-type mobile structure, it boasts advantages such as large filtration area, high dust removal efficiency, flexible movement, no civil engineering required for installation, thorough dust removal, long cartridge life, and quiet operation. It strictly adheres to GB/T 16157, HJ/T 324, JB/T 10341, and ISO standards. Manufactured to 12141 relevant standards, this dust collector is suitable for various working conditions from room temperature to 120℃ (a 160℃ high-temperature version is available upon request), and can handle air volumes from 800 to 20000 m³/h. It is widely used in industries such as machining, welding, laser cutting, workshop maintenance, temporary mining operations, building materials processing, and furniture manufacturing. It completely solves industry pain points such as dust in dispersed workstations, dust from temporary operations, inadequate coverage by fixed dust collectors, inconvenient mobility, and cumbersome filter replacement. It achieves mobile precision dust removal and ultra-low emissions, helping companies successfully pass environmental inspections and occupational health certifications.

 

 

Core Functions

 

As a mobile terminal for dust control in workshops and temporary operations, this product focuses on the dual functions of "mobile and precise dust collection + long-term stable regeneration of the filter cartridge." These three functions work synergistically, connecting to a universal suction arm/dust collection hood, allowing for flexible movement to any work station. This achieves zero dust dispersion and clean air in the work area, balancing environmental compliance and workplace health, and is suitable for various decentralized and temporary dust conditions.

Ultra-efficient micron-level dust capture : Adopting imported PTFE-coated polyester/nanofiber pleated filter cartridges, the filtration area is 3-5 times that of a bag filter of the same volume. Through a composite mechanism of inertial collision, interception, diffusion and electrostatic adsorption, the capture efficiency of dust and welding fume particles larger than 0.3μm reaches 99.99%, and the outlet dust concentration is stable at ≤5mg/m³, far below the occupational health standards and fugitive emission limits in the workshop. It completely eliminates the spread of dust during welding, cutting, grinding and temporary maintenance, improves the front-line working environment, and avoids environmental penalties and occupational disease risks.

Differential pressure linkage intelligent dust removal, long-term filter cartridge regeneration : Standard configuration includes a differential pressure + timed dual-control pulse jet cleaning system. The PLC automatically monitors the filter cartridge resistance, and instantaneous high-pressure jet cleaning shakes off dust from the filter cartridge surface to the built-in dust collection drawer. Offline cleaning mode is supported to avoid over-cleaning and damage to the filter media. The filter cartridge life is 2-4 years under normal temperature conditions (pre-coating protection can be added for welding fume conditions, extending the life by 30%). Explosion-proof cleaning and explosion-proof devices can be customized to suit temporary working conditions involving flammable and explosive dust such as aluminum-magnesium powder, zinc powder, and coal powder.

Flexible mobility and convenient operation in one : It adopts a thickened steel trolley base and is equipped with high-load-bearing silent universal wheels (with brakes and fixation), which can be flexibly moved to any work position, with smooth turning, and is suitable for narrow workshop aisles and complex layouts; it comes standard with a telescopic universal suction arm (length 1.5~3m optional), which can rotate 360° and accurately target the dust generation point without the need to lay fixed air ducts; the operation panel is simple and easy to understand, with one-button start/stop and dust cleaning, without the need for professional personnel to be on duty, and is suitable for temporary work and the needs of multiple work positions to be used alternately.

 

 

Product Advantages

 

1. Flexible and convenient to move, no installation or civil engineering required.

With its trolley-style integrated design, the machine is compact, lightweight, and can be pushed by a single person. Equipped with a braking device, it can be quickly fixed after being moved to the work site, eliminating the need for large hoisting and civil engineering foundations. No fixed air ducts need to be laid, and the omnidirectional suction arm can accurately cover the work area. It is suitable for scenarios such as single-station independent dust removal, multi-station alternating dust removal, and temporary maintenance dust removal, greatly improving the flexibility of dust control and solving the pain point of limited coverage of fixed dust collectors.

2. Low energy consumption and quiet operation, resulting in extremely low maintenance costs.

Low-pressure pulse cleaning technology reduces compressed air consumption by 35% compared to traditional systems. It features a built-in high-efficiency energy-saving fan that adjusts airflow as needed, saving energy and reducing consumption. The operating noise level is ≤70dB(A), which is better than the workshop noise standard and does not affect the surrounding working environment. The filter cartridge adopts a quick-install flange/clamp structure, allowing a single person to replace a filter cartridge in 5 minutes without special tools. The built-in dust collection drawer can be quickly pulled out for cleaning without the need for additional dust unloading equipment. The wear parts (pulse valve, sealing ring) are standardized, resulting in a short procurement cycle and controllable costs.

3. Strong adaptability to various working conditions, and excellent resistance to oil mist and dust adhesion.

The filter cartridges are available in a full range of materials (normal temperature polyester, high temperature resistant PPS, oil-resistant and non-stick coating, PTFE acid and alkali resistant), suitable for complex working conditions ranging from normal temperature to 120℃ (custom 160℃), welding fumes and oil mist, and slight corrosion; the streamlined air inlet design ensures uniform airflow and eliminates dust accumulation dead corners. Combined with pre-coating and graded dust removal, it effectively prevents oil mist from clogging the cartridge and dust from caking; it supports negative pressure operation and is suitable for various dispersed point source dusts such as welding, grinding, cutting, and crushing, and can flexibly meet the dust control needs of different working scenarios.

4. Strong compliance and outstanding cost performance.

Before leaving the factory, the equipment undergoes comprehensive testing for air tightness, dust removal performance, and filtration efficiency, and provides a complete environmental protection test report and explosion-proof certificate (if required). The integrated design includes a built-in fan, dust removal system, and dust collection device, eliminating the need for additional auxiliary equipment and resulting in a lower initial investment compared to fixed dust collectors. It is easy to operate, requiring no dedicated personnel, and one person can manage multiple devices, significantly reducing manual maintenance costs. It is especially suitable for decentralized and temporary dust control scenarios.

 

 

Applicable Scenarios

Designed specifically for distributed point source dust collection in workshops, temporary operations, and mobile dust removal, it is widely used in industries such as machinery manufacturing, automotive parts, steel structures, electronic semiconductors, chemicals, mining, building materials, and furniture manufacturing. It is particularly suitable for:

Machining

Mobile welding station, laser/plasma cutting, metal grinding, shot blasting, control of welding fumes and metal dust, adaptable to multi-station alternating operation;

Workshop maintenance

Temporary dust control during equipment maintenance and pipeline cleaning to prevent dust from spreading and polluting the workshop environment;

Mining/Building Materials

For temporary crushing and screening operations in open-air or workshop environments, move the equipment to the work site for precise dust removal to reduce dust spillage;

Electronics/New Energy

Temporary dust removal for lithium battery materials and photovoltaic silicon wafer cutting, protecting precision equipment and products, suitable for temporary operations in cleanrooms;

Chemical/Powder

Temporary work station for raw material mixing and packaging to prevent powder from escaping; suitable for slightly corrosive working conditions.

Furniture manufacturing

Temporary workstations for wood sanding and painting, which are flexible to move, avoid the accumulation of sawdust and paint mist, and reduce fire hazards.

 

 

Supporting Facilities and Services

The system is flexible and compatible

It can be seamlessly connected with our dust collection hoods, universal suction arms, and mobile pneumatic conveying equipment to provide a one-stop mobile dust removal solution that integrates "mobile dust collection - purification treatment - emission compliance" and is suitable for various decentralized and temporary dust control needs.

Non-standard customization service

For special working conditions (high temperature >120℃, high humidity, oil mist welding fumes, explosion-proof, ultra-large air volume, special working space), we customize the filter cartridge material, body size, air suction arm length, and dust removal method, and provide a complete material report (MTC) and performance test report;

Full-cycle after-sales support

We provide equipment operation training, regular inspections, and emergency repair services. Our after-sales team offers 24-hour rapid response and long-term supply of vulnerable parts such as filter cartridges, pulse valves, and sealing rings. We also provide guidance on daily maintenance (regularly checking differential pressure, cleaning dust collection drawers, calibrating the dust removal system, and replacing seals) to ensure the long-term stable operation of the equipment.

 

Shanghai Hanye Engineering Technology Co., Ltd. specializes in industrial environmental protection and workshop dust control, focusing on the industry pain points of dust management for dispersed point sources and temporary operations. With "mobile and flexible, precise collection, efficient purification, and low-cost operation and maintenance" as its core principles, it provides customers with highly reliable and adaptable Mobile Cartridge Dust Collectors and related solutions. For detailed parameters, operating condition adaptation solutions, or on-site case studies, please feel free to contact us!

 

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